The BI-Cycle Plant Information Data Mart stores engineering data, maintenance work orders, preventive maintenance programs, production data, process data, spare parts, HSE incidents and more.
The BI-Cycle Data Mart can be implemented in the following Business Intelligence/Data Warehouse Solutions:
- Oracle Enterprise, Microsoft SQL server and SAP BW
BI-Cycle has standard extractors for the following source systems:
- ERP systems: SAP, IFS, Indus and others
- CMMS systems: Maximo, Datastream and others
The BI-Cycle Data Mart supports the following KPIs:
Leadership and Organisation
- Overall Operating Efficiency
- Production Efficiency
- Maintenance Cost per Total Operating Cost
- Maintenance Cost per Equipment Replacement Value
Facility Availability
- Proactive Maintenance Cost
- Maintenance Cost per Capacity
- Reliability Analysis Program Cost
- Overall Equipment Effectiveness
- Equipment Reliability
- Reliability of Critical Equipment
- Facility Availability
- Availability of Critical Equipment
Work Management
- Percent Planned Work
- Man-Hour Schedule Compliance
- Overdue Safety Critical Equipment Work Orders
- Maintenance Personnel Utilization (Wrench Time)
- Maintenance Personnel Utilization (Value Added Work)
- Man-Hour Backlog
- Percent Emergency Maintenance
- Percent Proactive Maintenance
- Percent Prompted Corrective Maintenance
- Percent Breakdown Corrective Maintenance
- Proactive Maintenance Man-Hours Overdue
- Corrective Maintenance Man-Hours Overdue (non-emergency)
- Estimated to Actual Proactive Maintenance Man-Hours
- Estimated to Actual Corrective Maintenance Man-Hours
- Maintenance Overtime Man-Hours
- Contractor Cost
- Effectiveness of Proactive Maintenance Program
Materials Management
- Savings due to Preferred Provider Relationships
- Storehouse Cost per Inventory Value
- Storehouse Inventory per Equipment Replacement Value
- Stockouts
- Inventory Turns per Year
- Parts Expedited
Continuous Improvement
- Availability Improvement
- Reliability Improvement
- Maintenance Utilization Improvement
- Schedule Compliance Improvement
- Mean Time To Repair (MTTR)
- Mean Time Between Failures (MTBF) for Critical Equipment